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Published on:2021-05-05 14:27:50Views:7618【Smallinlarge】
The rapid development of smart
phones also drives the continuous development of the material industry. The
sapphire screen, which was the hotspot but not implemented in the past few
years, exerts influence on the ups and downs of the entire sapphire industry.
The bankruptcy of GT seems to be yesterday. The production capacity of sapphire
launched in those years has not yet been used up. Nowadays, the ceramic
materials have become the new favorite in the smart mobile phone industry,
pulling a new hotspot in the industry.
The perceptual appearance design of
smart mobile phone is divided into visual sense and tactile sense. As the name
implies, visual sense is the visual effect given by mobile phone, while tactile
sense is mainly perceived by hands, which is simply called “hand feel”.
Development history of mobile phone
backing plate material
It is developed from plastic, to
metal, to glass, and today’s ceramics .Plastic has the advantages of easy
processing, light weight, stable properties, and non-conductivity. However,
from the perspective of actual experience, compared with other mainstream
materials, plastic still lacks a “sense of high grade” in addition to the poor
heat dissipation.
Metal: As the most common raw
material for metal body, the aluminum alloy is characterized by low density,
high strength, strong plasticity, and excellent thermal conductivity. Just in a
few years, starting with iPhone 5 launched by Apple in 2012, metal has gone
from a flagship device to a thousand-yuan device. The all-in-one process for
the aluminum alloy is more complex than that for the plastic; when making a
whole piece of aluminum alloy into mobile phone body and frame by CNC and other
precise processing steps, it is necessary not only to take into account the RF
signal of the mobile phone, but also to cut the metal apart and separate the
upper and lower ends by injection, which is the origin of the three-section
metal body we usually see. However, until iPhone 5 was launched in 2012, it was
something other manufacturers were afraid to try due to the high cost, poor
precision control, and the internal wiring and distribution of components in
the mobile phone limited by the metal shell, resulting in a undoubtedly higher technical
threshold for mobile phone manufacturers. However, as the metal processing
technology becomes mature in recent years, these are not a big problem, and the
ubiquitous metal thousand-yuan mobile phone is the best proof.
Glass: The mobile phone with glass
body not only looks aesthetic, but also has a very delicate sense of touch; it
is not too slippery compared with that with metal body. However, glass is not
perfect -- it may be used as a fingerprint collector easily, for example – Furthermore,
it is impossible to change the fragile property of the glass body, so there is
a high risk of breakage.
Ceramic and other materials: “3D
ceramic phone body” is one of the dark technologies used for Mi 5. In fact,
Xiaomi is not the first manufacturer who uses ceramic material in the field of
mobile phone.
The common ceramic materials mainly
include kaolin, zirconia and so on. OnePlus Phone X in ceramic version uses
zirconia. Compared with glass with similar texture, the manufacturing process
of ceramic phone body is much more complex. As presented at the official
website of OnePlus Mobile Phone, zirconia sand should be subject to grinding
and screening, and then a set of key steps such as kneading and granulation,
and finally forging at the temperature higher than 1,000ºC.
However, the finished product is not completed here. Finally, the material so
forged shall be subject to almost 20 processes including rough grinding, fine grinding
and polishing of plane, so as to produce the perfect ceramic phone body.
After setting the above data on the
touch screen, start the device to run. DHM-3 stops automatically stops when
running to the time so set. Measure the length 12 of the test block after
grinding. Calculate the grinding amount AL of the test block.
A L = L I – L 2
If the grinding time is fixed, the
larger AL is, the more wear-resistant and sharp the grinding wheel is. The
working process of DHM-3 basically simulates the on-site working process of
grinding wheel. The test results show that the grinding performance of grinding
wheel can be tested by DHM-3 as long as the hard alloy test block with the same
quality and appropriate size is selected as the standard test block. Therefore,
the grinding performance of the grinding wheel can be truly understood before
the product is delivered.
When individual user wants to
select and buy very precious grinding wheel in special specifications, the diamond
grinding wheel may require the user to provide the ground parts as the standard
samples. First, the small sample of grinding wheel shall be made for testing,
and the grinding performance indicator shall be submitted to the user; if the
operating requirements are satisfied, the large grinding wheel in appropriate
specification shall be made, so as to reduce the test cost.
The testing data shall be processed
at DHM0’s operation interface of cylindrical measurement record touch screen. On
this interface, it is possible to record the working parameters as required; on
this status monitoring interface, it is possible to observe and query the
testing data in real time.
Conclusion: The result of field use
by the user proves that the “grinding performance test method for diamond wheel”
proposed in this paper is a practical and scientific test method. We provide a reliable
testing equipment for the researchers and manufacturers of diamond wheel process
formula, and solve the problem besetting the wheel formula researcher for a
long term that it is impossible to quantify and measure the wear resistance and
sharpness of the grinding wheel.